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Lean Poka Yoke Workshop
This one-day course is an excellent way to
begin your Poka-Yoke efforts. Classroom instruction alternates
with shop floor exercises to identify and apply the lessons
learned to practical shop floor situations. This is a highly
interactive session where participants can actively enter
into the discussion and learning process.
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Because most Poka-Yoke devices are
common-sense practical devices actually developed by
production line workers, it is most informative to review
and discuss actual ideas that have been developed and
are in use. Accordingly, while this course does provide
traditional instruction on the concepts for Poka-Yokeing
a process, it presents a wealth of actual examples to
get your team's creative processes moving!
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Instruction is provided on the following
topics:
- The Five Elements & Structure of Production
- Common Causes of Defects
- Zero Concept and Zero Quality Control
- Comparison of Zero Quality Control and Statistical Quality
Control
- Judgment, Informative, and Source Inspections
- Successive and Self-Check Systems
- Poka-Yoke Systems
- Regulatory Functions
- Setting Functions
- Detecting Errors Before They Cause Defects
- Detection Measures for Poka-Yoke Systems
- Examples of Poka-Yoke Systems
- Applying What You Have Learned
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